Showing posts with label Troubleshooting. Show all posts
Showing posts with label Troubleshooting. Show all posts

Tuesday, February 16

Repairing The AC Adapter, Power Supplies And Battery Packs




Here is the link to the famous website Notes On The Troubleshooting And Repair Of AC Adapter, Power Supplies and Battery Packs by Samuel M. Goldwasser. The notes is full of good tips and make sure you apply the repair techniques in your repair work. Don’t miss out this good website and you can click on the picture to visit the website

Friday, December 18

How To Repair Dell 17" (Likom L705XXX) Monitor With No Power Symptom



This DELL 17” Monitor (Made in Malaysia under LIKOM model L705XXX, product no: L7055LP) came in with no power symptom. Normally after opening up the cover I would look at the power supply (primary side) for any burnt and cracked components first. If there are darkened area and burnt components, I would tell myself that this Monitor needs a little more time to repair it. If it is not (component’s intact) I would usually begin to discharge the filter capacitor and start checking the fuse.

Okay, it is confirmed that all the primary side components looks good in this Monitor.

First, discharge the big fat filter capacitor with a resistor (I know that the voltage already drained off but it is a normal procedure for me because what if the start up resistor has an open circuit?) then check the fuse.



If the fuse is okay, experience will tell you that the bridge diodes are also working fine. Place your black probe of your analog meter set to x1 to the center pin (drain) of the power FET and red probe to the other pin one at a time (gate and source). If the pointer of the meter doesn’t kick then 80 % of the Power FET is okay. If you want to 100% confirm if it is good then you have to solder it out and test. If the pointer shows a reading then most probably the power FET has developed a short circuit. The result that I got from this Monitor was the pointer don’t flick.



Now is the time for me to use the dick smith flyback tester to check the smps primary winding. The result that I got was, the led bar don’t lit. Ah ha! That was a clue and this clue tells you that it is either the smps primary winding is shorted or one of the secondary diodes has given way. Of course you can check all the secondary diodes with your normal multimeter first (remember, every electronic repairers have their own procedure methods of troubleshooting) but I prefer this way as I want to confirm also if the smps primary winding is working or not.

Usually smps transformer is very robust thus I didn’t suspect it to pull down the flyback tester reading. I straight away check all the secondary diodes with my analog meter and found one diode shorted (part number U202G). Since I do not have this part number, I use a UF5404 ultra fast recovery diode as a replacement. In fact I use this UF5404 to all 14 to 17” Monitor as a replacement for all part number of secondary diodes. The spec of this diode was 400volt, 3 Amp with 50 nanosecond.




After the replacement of the diode, and placing the flyback tester probes again to the primary winding, the result shows full bar on the LED. Don’t be happy with the result yet because your job still hasn’t done.

Now I moved on to check HOT with the same procedure as checking the power FET. The HOT checked to be okay too. Next, I check the internal capacitance of the flyback transformer to see it is shorted or not or is the capacitance value run. For your information, internal capacitor in flyback transformer gave lots of problems in computer Monitor. I also scanned thru the B+ FET and found it to be good too.



Now is the time to switch on the Monitor, however this round I don’t connect any bulb because it was only a shorted diode in the secondary side. I would only connect a light bulb after repair when there is major short circuit in the primary side such as a blown bridge rectifier, shorted fet and smps primary winding and also burnt components in the board.


The DELL 17” Monitor worked beautifully and after long hours of burn-in test, I declared it okay and ready to send back to my loyal customer. Isn’t it fun to be able to repair a Monitor and at the end you get paid for something you like doing. I just love electronic repair

Wednesday, December 16

How To Repair NEC P8000 Printer Mainboard Problem



If the complaint for NEC P8000 printer was a missing line across the printout, immediately we will suspect the printer head or the ribbon or even sometime the ribbon mask. Among so many brand of dot matrix printer, only this model have one common fault which is the printer head and the printer driver ic’s spoilt


If you just replace the printer head without changing the main board or checking the printer driver ic for any short circuit, then chances are high that once you switch on the printer, the printer head would immediately breakdown again.

Thus it is wise for you, if you ever comes across this type of printer, besides replacing the printer head, you must check the six printer driver ic on the main board. As for the printer head, you can buy a new one or send to a specialist to refurbish it.
Now the real question is, how do we check or test the printer driver ic’s? It’s simple, remove the main board and you will observe that there are six ic’s that have the same part number which is the STA476A. If one of them shorted, it will short the printer head pin. Each printer driver ic control 4 pins thus six printer ic would take care 24 pins!
That’s why in the market, they called it as 24 pin dot matrix printer.

Normally I would use huntron tracker to compare the signature between a good and a bad ic. It is very easy to find the culprit when you can compare them

Using an analog meter also can do the job. Compare the resistance of all the printer driver ic’s leg, if there are any shorted printer driver ic, the meter would register the reading and usually the needle would kick to most far right. Sometimes it could be more than one ic shorted. Once you have determined which ic that gave way, solder it out and replace with a new one and you have just completed a printer repair job.


Whether you are checking the NEC P8000 printer or any brand of dot matrix printers, use the procedure above to test out all the printer driver ic before you switch on the printer. This not only saves your new printer head, it will save you money of not having to buy a new mainboard



Friday, December 11

Refrigeration and Air Conditioning


4O LESSONS ON REFRIGERATION AND AIR CONDITIONING FROM IIT
KHARAGPUR. USEFUL TRAINING MATERIAL FOR MECHANICAL
ENGINEERING STUDENTS/COLLEGE, OR AS REFERENCE FOR ENGINEER

http://www.4shared.com/file/170712821/8156f65/Refrigeration_and_Air_Conditio.html